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Inside DualFlow — Product Design Notes

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INSIDE RIDGESONG / DESIGN NOTES

Inside
DualFlow.

A closer look at our 64 g outdoor water filter.
The parts, the principles, and the thinking behind them.

Explore the design
Shop DualFlow
FILTRATION. CONNECTION. MAINTENANCE.
A sand-colored DualFlow on a yellow soft bottle, held against an alpine mountain backdrop
64gFILTER WEIGHT.
THREE-STAGE SYSTEM.
DESIGNED AROUND REAL USE.
01 Flow & weight02 Filter architecture03 Connections04 Maintenance

THE DESIGN QUESTION

What should a trail
filter make easier?

Filtering water is the main job. Carrying, connecting and caring for the filter are part of the experience, too.

DualFlow brings those tasks into one 64 g body. The three-stage water path deals with different filtering jobs, two inlet thread sizes accommodate different containers, and the backwash connection stays with the filter.

01 / FILTER

Give each layer a clear role.

A coarse screen protects the membrane; carbon adds a finishing stage.

02 / CONNECT

Work with different routines.

Support a bottle on the move and a hanging water bag at camp.

03 / MAINTAIN

Make care part of the object.

Build in the backwash port, so maintenance needs one less loose part.

01 / THE STARTING POINT

Fine filtration.
Practical flow.

SQUEEZE FILTRATION / FLOW DEMONSTRATION

UP TO2L/min

A pore size is only part of the story.

A filter also has to be practical to use. DualFlow pairs a 0.1 μm hollow-fiber membrane with a rated flow of up to 2 L/min, using pressure from a gentle squeeze or the height of a hanging water bag.

Maximum rated flow. Actual flow varies with water quality, pressure and filter condition.

02 / FOLLOW THE WATER

Three stages.
Three different jobs.

The design separates sediment screening, membrane filtration
and taste improvement into three successive stages.

1 Pre-filter2 Membrane3 Carbon

STAGE 01 / THE FIRST LINE

Protect the membrane
before water reaches it.

The first stage is a 304 stainless-steel screen. It catches sand, sediment and larger debris upstream of the membrane, reducing the amount of coarse material that reaches the finer filtering surface.

Start with the clearest flowing freshwater available. The pre-filter is extra protection when a little sediment comes along.

Two different cleaning jobs

The video shows loose sediment being cleared by inverting and shaking the pre-filter area. Membrane backwashing is a separate step: clean water travels through the filter in reverse.

01 / STAINLESS-STEEL PRE-FILTER

STAGE 02 / AT THE HEART OF DUALFLOW

A physical barrier
at the core.

Water passes through the walls of the PES hollow fibers. The 0.1 μm pores create the physical filtration barrier; this stage handles the fine particles and bacteria that the coarse pre-filter does not.

0.1μm
PES HOLLOW-FIBER MEMBRANE
DualFlow filter body and removable outlet cap shown separately
A closer look at the filter body and outlet assembly.
99.9999%

Total coliform removal

Measured at start-up in the SGS laboratory test. Result applies to the tested sample and stated test conditions.

Read the SGS report

CHECKED BEFORE IT LEAVES

Every unit.
Integrity tested.

The factory process uses airborne particles to check filter integrity. This screens for an unintended path through the assembly; it is a separate check from the SGS water-filtration test.

03 / SILVER-LOADED ACTIVATED CARBON

STAGE 03 / THE FINISHING TOUCH

Why add carbon
after the membrane?

Particle filtration and taste are different design problems. After the membrane, water passes through a silver-loaded microporous activated-carbon capsule that helps reduce unwanted odors and off-tastes.

What does the silver-loaded media add?

The product uses Ag₄O₄ within the carbon media to help inhibit bacterial growth in that stage. Its role is different from the membrane’s physical barrier. It does not turn the filter into a universal treatment for every water source.

View the silver-release test ↗

The housing is part of the design.

Antibacterial ABS is used for the housing. High-frequency welding joins the filter body and 42 mm connection to help improve leak resistance. These construction choices support the filtering system; they do not replace its three stages.

03 / DESIGNING AROUND THE CONTAINER

Why two thread sizes?

Bottles and water bags serve different routines.
DualFlow accommodates both with 28 mm and 42 mm connections.

DualFlow connected to a bottle in a backpack side pocketTHE EVERYDAY TRAIL SETUP

28mm

One opening.
More than one container.

The 28 mm inlet fits compatible beverage bottles and the optional RidgeSong 2 L water bag. Container shape and thread size are separate choices: the same connection can serve a bottle or a bag.

28 MM BOTTLES + COMPATIBLE BAG OUTLETS

Check thread compatibility and the seal before your trip. The 2 L water bag is an optional accessory.

THE DESIGN IN USE

From the filter.
To your cup.

A closer look at DualFlow in the mountains. Squeeze the source container to move water through the filter and into a separate vessel.

AN ALPINE REFILL / DETAIL

04 / MAINTENANCE IS PART OF THE SYSTEM

The backwash connection
belongs in the filter.

Fine particles can build up at the membrane and reduce flow. Backwashing reverses the direction of clean water to help lift trapped debris. Building the 28 mm backwash port into DualFlow removes the need to carry a separate connection adapter.

  1. 01

    Expose the backwash port.

    Unscrew the drinking-outlet assembly to reveal the built-in 28 mm connection. The carbon capsule stays with the removed assembly.

  2. 02

    Connect clean water.

    Attach a compatible 28 mm bottle filled with clean water.

  3. 03

    Flush in reverse.

    Gently squeeze clean water through the outlet side of the membrane and out through the inlet. Refit the outlet assembly before filtering again.

FILTERING

Source water Screen Membrane Carbon Outlet

BACKWASHING

Clean water Backwash port Membrane in reverse Inlet

5L

Make it a habit.
Backflush after every 5 L, or when flow slows.

CLEAN WATER IN. TRAPPED DEBRIS OUT.
DualFlow and a hydration bag hanging from a tree for gravity filtration

THE DESIGN, TAKEN TOGETHER

One small system.
Considered from end to end.

Screen the sediment. Filter through the membrane.
Finish with carbon. Connect. Use. Backwash.

Shop DualFlow

DESIGN AT A GLANCE

The parts behind
the whole.

Filter weight
64 g / 2.3 oz
Water path
Pre-filter → membrane → carbon
Pre-filter
304 stainless-steel screen
Core membrane
0.1 μm PES hollow fiber
Final stage
Silver-loaded activated carbon
Rated flow
Up to 2 L/min
Container connections
28 mm + 42 mm
Filtering modes
Squeeze or gravity
Backwash connection
Built-in 28 mm port
Routine maintenance
Backflush every 5 L, or when flow slows
Housing
Antibacterial ABS

USE & DESIGN LIMITS

What this design
does—and doesn’t do.

The intended use matters as much as the components inside.

What water sources should I choose?

Use the clearest flowing freshwater available. Avoid industrial runoff, wastewater and visibly contaminated water. DualFlow provides filtration; follow appropriate water-treatment guidance when the source is uncertain.

Does it remove viruses or salt?

No. DualFlow is not a desalinator and is not designed to remove viruses or all dissolved chemical contaminants. The carbon stage is not a claim that any water source can be made suitable for drinking.

Will it work with my bottle or water bag?

DualFlow supports compatible 28 mm and 42 mm container openings. The 28 mm connection works with common beverage bottles and the optional RidgeSong 2 L bag; the 42 mm connection accommodates compatible wide-mouth containers. Check the thread fit and seal before use.

How often should I backflush?

Backflush with clean water after every 5 L of filtration, or when you notice reduced flow. Use the built-in 28 mm backwash connection and follow the product’s care instructions.

What does the SGS result tell me?

The report records 99.9999% total coliform removal at the start of service life for the tested sample. It does not establish removal of every contaminant or guarantee the same result for every field condition. Read the test report.

INSIDE RIDGESONG

Inside DualFlow · Full explanation